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Armchair Repair
Overview
• DIY repair of a sagging, torn, or wobbly armchair.
• Skill level 3/5.
• Typical duration 2–4 hours hands-on.
Safety First
Sharp staples, tacks and upholstery needles can puncture skin – wear cut-resistant gloves.
Old springs can snap back suddenly – use eye protection.
Solvent-based wood glue and leather dyes give off fumes – work in a well-ventilated area or wear an FFP2 mask.
Heavy lifting when turning the chair over – lift with knees bent or get assistance.
Power-tool use (drill/driver, staple gun) – unplug or remove batteries when changing bits or clearing jams.
Tools & Materials
Item | Purpose |
Staple remover / flat screwdriver | Lift old upholstery staples |
Long-nose pliers | Pull tacks, nails, broken springs |
Rubber mallet | Tap joints together without marking wood |
Wood glue (exterior-grade PVA) | Reglue loose frame joints |
Bar or sash clamps | Hold frame square while glue cures |
Upholstery webbing & tacks | Replace stretched seat support |
Zig-zag springs / clips | Swap broken springs |
Replacement foam / wadding | Restore cushion shape |
Upholstery fabric or leather patch + matching thread | Mend tears |
Heavy-duty stapler (manual or pneumatic) | Fix new fabric and dust cover |
Utility knife & scissors | Trim fabric, webbing, foam |
Touch-up wax stick / leather dye | Hide minor scuffs |
Protective sheet or drop cloth | Keep floor clean |
Step-by-Step
1. Assess and Strip
Remove cushions, tip the chair upside-down, and photograph spring layout and fabric folds. Carefully prise off the dust-cover underneath and label any loose screws or brackets. Why: Identifying all faults prevents repeat dismantling.
Pro-tip: Bag small hardware in zip-bags taped to the matching part.
2. Tighten or Reglue the Frame
Test each joint; if loose, separate gently, scrape away old glue, apply fresh wood glue, and clamp square for at least 30 minutes (check manufacturer’s cure time). Wipe excess glue with a damp cloth. Why: A solid frame stops future squeaks and sagging.
Pro-tip: Insert a toothpick coated in glue into an enlarged dowel hole before re-inserting the dowel to tighten the fit.
3. Renew Webbing or Springs
Remove worn webbing or broken zig-zag springs. Stretch new webbing front-to-back and side-to-side, tacking securely. For springs, hook new clips to the frame rails and install springs with equal tension.
Why: Seat support is the main cause of “sink-in” chairs.
Pro-tip: A webbing stretcher bar gives firmer tension than hand-pulling.
4. Replace or Re-pad Cushion Inserts
Measure old foam; cut new high-density foam with an electric carving knife or bread knife. Wrap in polyester wadding for softer edges and slide back into the cover.
Why: Fresh foam restores comfort and appearance.
Pro-tip: Lightly mist foam edges with furniture polish – they slide into covers more easily.
5. Repair or Patch Fabric/Leather
For fabric: cut a patch 2 cm larger than the tear, tuck edges under, and ladder-stitch by hand. For leather: use a leather repair kit or adhesive-backed patch; blend colour with matching dye.
Why: Stops rips enlarging and refreshes look.
Pro-tip: Warm leather gently with a hairdryer on low to help dye penetrate and dry evenly.
6. Re-upholster and Staple
Re-lay fabric, pulling evenly from centre to corners; staple every 4–5 cm, folding corners hospital-tight. Trim excess fabric, reinstall the dust-cover, and tap felt pads onto feet. Why: Secures repairs and gives a neat finish.
7. Final Touches
Re-fit cushions, buff wood with wax or furniture polish, and test recliner mechanisms (if fitted) for smooth motion. Apply leather conditioner or fabric protector as desired. Why: Ensures longevity and presentation.
Completion Checks
Chair sits level with no wobble.
Frame joints feel solid; no creaks when you sit or shift weight.
Seat support feels even, without sagging.
Fabric/leather smooth, tear invisible or neatly patched.
Staples/tacks flush and evenly spaced; dust-cover taut.
Recliner or swivel operates smoothly without grinding.
When to call a pro instead
If the chair has intricate upholstery (deep buttoning, channel-back), antique value, motorised reclining/tilt mechanisms, or you lack a stapler and clamps big enough for the frame, a professional upholsterer can preserve both aesthetics and structural integrity without risk of costly mistakes.
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