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Upholstery Re‑covering
Overview
• Refresh a worn chair or small sofa by replacing fabric and giving the frame a new painted finish.
• Skill level: 3 / 5
• Typical duration: 4–6 hours (excluding drying and curing time)
Safety First
Staple and tack removal injuries – use a flat pry‑bar and wear cut‑resistant gloves.
Dust & mould spores from old padding – fit an FFP2 mask and work outside or in a well‑ventilated area.
Solvent vapours from primers, paints and adhesives – wear a half‑mask respirator with organic‑vapour filters.
Sharp blades & scissors – keep a safe cutting bench and retract knives after use.
Tools & Materials
Item | Purpose |
Staple remover / tack lifter | Strip old fabric cleanly |
Needle‑nose pliers | Pull stubborn staples |
Upholstery staple gun & 10–12 mm staples | Secure new fabric |
Upholstery webbing, foam & wadding | Rebuild seat support and comfort |
Fabric shears & chalk | Cut fabric accurately |
High‑grit sandpaper (180–240) | Key the wood surface for paint |
Wood filler & putty knife | Repair dents before finishing |
Water‑based primer & low‑VOC furniture paint | Provide durable, odour‑reduced colour coat |
Quality synthetic brushes / foam roller | Apply smooth paint finish |
Drop cloths & masking tape | Protect surrounding surfaces |
Respirator, gloves & safety specs | Personal protection |
Step‑by‑Step
1. Strip the old upholstery
Why: Reveals frame condition and provides a clean base for new materials.
Pro‑tip: Photograph each layer as it comes off—these photos guide reassembly.
2. Repair and tighten the frame
Why: A solid base prevents squeaks and extends the life of new upholstery.
3. Sand, fill and prime exposed wood areas
Why: Ensures paint adheres and hides minor blemishes.
4. Apply two coats of furniture paint
Why: Builds a durable, wipeable finish that complements the new fabric.
Pro‑tip: Lightly de‑nib with 320‑grit between coats for a factory‑smooth feel.
5. Replace webbing or springs as required
Why: Restores seat support and prevents premature sagging.
6. Fit new foam, wadding and neatly cut fabric
Why: Provides comfort and a wrinkle‑free appearance.
Pro‑tip: Pull fabric taut from the centre of each side first, then work towards the corners to avoid puckering.
7. Reattach dust cover and touch‑up paint chips
Why: Seals the underside and leaves a professional finish.
Completion Checks
Fabric is smooth, evenly tensioned and pattern lines (if any) are straight.
Staples are flush and hidden under piping or folds.
Paint finish is even, fully cured and free from runs or brush marks.
Seat feels firm yet comfortable with no creaks when sat on.
Underside dust cover is intact and neatly tucked.
When to call a pro instead
If the piece is antique, features complex button‑tufting or sprung coils, or you lack ventilated space for safe paint curing, hire a professional upholsterer and finisher to preserve value and ensure a flawless result.
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