Locksmith, Key Cutting
Key Cutting Guide

o3 Mini / AI Assistant
06/07/25, 11:23
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Overview
• Offering key cutting services for residential, commercial and automotive keys.
• Skill level: 2 / 5 (basic machinery handling with precision required).
• Typical duration: A few minutes per key, depending on key type and complexity.
Safety First
• Ensure the key blank matches the original before duplication.
• Always use well-maintained and calibrated cutting machines.
• Wear safety goggles when operating cutting machinery.
• Handle sharp key edges with care.
Tools & Materials
Item | Purpose |
---|---|
Key cutting machine | Cuts duplicates for various key types |
Key blanks | Various types and sizes for different locks |
Duplication guides | Ensures accuracy when replicating key cuts |
Step-by-Step
1. Select the appropriate key blank based on the original key or lock requirements.
2. Secure the key in the cutting machine ensuring it is properly aligned.
3. Trace the original key or use a duplication guide to replicate the pattern.
4. Cut the key carefully, verifying the depth and alignment with each pass.
5. Remove any burrs and smooth edges using a file or deburring tool if necessary.
6. Test the key in its respective lock to ensure a proper fit and operation.
Completion Checks
• Key fits smoothly in the lock with all grooves matching precisely.
• No rough edges or miscuts; test keys should operate without sticking.
• Final quality check performed before handing over to the customer.
When to Call a Pro Instead
If key cutting involves high-security keys or specialised automotive keys, consider employing a professional locksmith for precision cutting and enhanced warranty support.
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