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Resin Bound Surfacing Guide

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06/07/25, 11:23

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Overview

 

• Resin bound surfacing involves mixing a clear resin with chosen aggregates to create a durable, permeable and decorative finish for pathways.

• Skill level: 4 / 5 (requires precise mixing, base preparation and timing to achieve a flawless finish).

• Typical duration: 1 – 3 days depending on the size of the pathway and weather conditions.

 

 

Safety First

 

 

• Always work in a well-ventilated area and wear suitable personal protective equipment such as gloves, goggles and coveralls.

• Keep the work area free of debris to prevent accidents and ensure a smooth finish.

• Follow manufacturer’s safety guidelines when handling resins and hardeners to avoid skin irritation or respiratory issues.

• Ensure adequate space and protective covering for surrounding areas to catch any spills.

 

 

Tools & Materials

 

 

Item

Purpose

Resin & Hardener

Bind aggregates to create a solid, permeable surface

Aggregates

Colour and texture to the surface

Mixing tools

Mixer, paddle and buckets for uniform blending

Application tools

Trowels, squeegees and spatulas for spreading and levelling

Base materials

Gravel and geotextile membranes for a stable sub-base

 

 

Step-by-Step

 

 

1. Prepare the substrate – remove any debris and ensure the base is level, compacted and fitted with a geotextile membrane where necessary.

2. Lay the base materials – spread and compact gravel to create a drainage-friendly support for the resin mix.

3. Mix the resin and hardener according to manufacturer instructions – ensure thorough blending before adding aggregates.

4. Add aggregates to the mix – combine evenly, ensuring colour and texture are consistent throughout.

5. Apply the mixture – pour onto the prepared base and use trowels and squeegees to spread and level the surface carefully.

6. Allow the surface to cure – follow the recommended curing time in a dust-free, secure area for a durable finish.

7. Finalise the edges – tidy up any over-spray and ensure borders and joinery are neatly defined.

 

 

Completion Checks

 

 

• The surface should display a smooth, uniform finish with well-integrated aggregates.

• Check for consistent curing – the resin should be hard, with no tacky areas or uneven textures.

• Ensure edges and joints are secure and aesthetically pleasing.

• Verify that any drainage provisions remain unobstructed post-installation.

 

 

When to Call a Pro Instead

 

 

For large-scale projects or designs featuring complex patterns and borders, consulting a professional with experience in resin bound surfacing ensures optimal quality, adherence to specifications and long-term durability.

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