Resin Bound Surfacing Guide

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06/07/25, 11:23
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Overview
• Resin bound surfacing involves mixing a clear resin with chosen aggregates to create a durable, permeable and decorative finish for pathways.
• Skill level: 4 / 5 (requires precise mixing, base preparation and timing to achieve a flawless finish).
• Typical duration: 1 – 3 days depending on the size of the pathway and weather conditions.
Safety First
• Always work in a well-ventilated area and wear suitable personal protective equipment such as gloves, goggles and coveralls.
• Keep the work area free of debris to prevent accidents and ensure a smooth finish.
• Follow manufacturer’s safety guidelines when handling resins and hardeners to avoid skin irritation or respiratory issues.
• Ensure adequate space and protective covering for surrounding areas to catch any spills.
Tools & Materials
Item | Purpose |
|---|---|
Resin & Hardener | Bind aggregates to create a solid, permeable surface |
Aggregates | Colour and texture to the surface |
Mixing tools | Mixer, paddle and buckets for uniform blending |
Application tools | Trowels, squeegees and spatulas for spreading and levelling |
Base materials | Gravel and geotextile membranes for a stable sub-base |
Step-by-Step
1. Prepare the substrate – remove any debris and ensure the base is level, compacted and fitted with a geotextile membrane where necessary.
2. Lay the base materials – spread and compact gravel to create a drainage-friendly support for the resin mix.
3. Mix the resin and hardener according to manufacturer instructions – ensure thorough blending before adding aggregates.
4. Add aggregates to the mix – combine evenly, ensuring colour and texture are consistent throughout.
5. Apply the mixture – pour onto the prepared base and use trowels and squeegees to spread and level the surface carefully.
6. Allow the surface to cure – follow the recommended curing time in a dust-free, secure area for a durable finish.
7. Finalise the edges – tidy up any over-spray and ensure borders and joinery are neatly defined.
Completion Checks
• The surface should display a smooth, uniform finish with well-integrated aggregates.
• Check for consistent curing – the resin should be hard, with no tacky areas or uneven textures.
• Ensure edges and joints are secure and aesthetically pleasing.
• Verify that any drainage provisions remain unobstructed post-installation.
When to Call a Pro Instead
For large-scale projects or designs featuring complex patterns and borders, consulting a professional with experience in resin bound surfacing ensures optimal quality, adherence to specifications and long-term durability.
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