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Door Adjustment
Overview
• Carry out common door tasks—adjustment, fitting, frame and architrave repair, glass replacement, rehanging, trimming and hardware fitting—for smooth operation and a polished finish.
• Skill level 3 / 5 (competent DIYer with basic carpentry skills).
• Typical duration 4–6 hours hands‑on for one door, depending on tasks selected.
Safety First
Wear safety glasses and cut‑resistant gloves when sawing timber or handling broken glass.
Support door weight with wedges or a helper to avoid trapped fingers and back strain.
Use an RCD with all corded power tools; keep cables clear of blades.
Mask and ventilate when sanding old paint—pre‑1960 coatings may contain lead.
Sweep up splinters and glass shards promptly to protect bare feet and pets.
Tools & Materials
Item | Purpose |
Combination square & tape | Accurate marking of hinges, locks & trims |
Cordless drill/driver & bits | Pilot holes, screws, handle fitting |
Chisels & wooden mallet | Mortise hinges, latch plates |
Block plane or electric planer | Edge trimming for clearance |
Oscillating multi‑tool | Flush‑cut architrave & frame repairs |
Handsaw / circular saw with guide | Cut door height or new leaf |
Wooden wedges & sash cramps | Hold and clamp door during work |
Replacement door or leaf | Like‑for‑like or new style |
Treated timber splice, epoxy filler | Frame and architrave repairs |
Toughened glass panel & glazing beads | Door‑glass replacement |
Hinges, screws, latch, handles, stops | Re‑hanging and hardware upgrade |
Wood glue, sandpaper, primer & paint | Finishing and protection |
Step‑by‑Step
1. Diagnose alignment & adjust hinges
Why: Resolves sticking, uneven gaps and latching issues.
2. Remove the door (if replacement or trimming)
Why: Provides clear access for cutting edges, fitting glass or swapping hardware.
3. Trim door height or width
Why: Ensures 2 – 3 mm clearance on sides and 8–10 mm above finished floors.
4. Fit or replace hinges and re‑hang
Why: Fresh hinges stop squeaks and carry heavier solid‑core doors.
5. Repair or splice door frame
Why: Rotten or split jambs compromise security and paint finish.
6. Replace door glass panel
Why: Broken or misted glazing affects safety and appearance.
Pro‑tip: Fit 4 mm toughened or laminated glass; use glazing tape plus timber beads pinned diagonally to avoid splitting.
7. Install or repair architrave
Why: Covers expansion gaps and sharp masonry edges.
8. Fit handles, latches and wall stops
Why: Completes functionality and prevents wall damage.
Pro‑tip: Use a jig or template for latch drilling—keeps holes square and centred.
9. Sand, prime and paint repaired areas
Why: Seals raw wood and blends new work with old.
Pro‑tip: Feather old paint edges with 180‑grit, then apply high‑build primer to hide minor tool marks.
10. Final adjust & lubricate
Why: Ensures smooth swing, secure latch and silent operation.
Completion Checks
Door closes freely with uniform 2 – 3 mm gap around frame.
Latch engages smoothly; handle returns without sticking.
Glass panel sits firm with no rattle; beads flush and sealed.
Architrave joints tight, nail holes filled and paint continuous.
No daylight visible under the door if a smoke or acoustic seal is required.
When to call a pro instead
If the frame is out‑of‑square requiring major re‑hanging, the door is an FD30/FD60 fire‑door needing certified installation, or structural movement has cracked surrounding plaster, engage a qualified carpenter or fire‑door specialist to guarantee compliance and long‑term stability.
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