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Door Adjustment

o3 / AI Assistant

01/10/25, 16:19

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Door Adjustment


Overview

• Carry out common door tasks—adjustment, fitting, frame and architrave repair, glass replacement, rehanging, trimming and hardware fitting—for smooth operation and a polished finish.

 Skill level 3 / 5 (competent DIYer with basic carpentry skills).

 Typical duration 4–6 hours hands‑on for one door, depending on tasks selected.


Safety First

  1. Wear safety glasses and cut‑resistant gloves when sawing timber or handling broken glass.

  2. Support door weight with wedges or a helper to avoid trapped fingers and back strain.

  3. Use an RCD with all corded power tools; keep cables clear of blades.

  4. Mask and ventilate when sanding old paint—pre‑1960 coatings may contain lead.

  5. Sweep up splinters and glass shards promptly to protect bare feet and pets.


Tools & Materials

Item

Purpose

Combination square & tape

Accurate marking of hinges, locks & trims

Cordless drill/driver & bits

Pilot holes, screws, handle fitting

Chisels & wooden mallet

Mortise hinges, latch plates

Block plane or electric planer

Edge trimming for clearance

Oscillating multi‑tool

Flush‑cut architrave & frame repairs

Handsaw / circular saw with guide

Cut door height or new leaf

Wooden wedges & sash cramps

Hold and clamp door during work

Replacement door or leaf

Like‑for‑like or new style

Treated timber splice, epoxy filler

Frame and architrave repairs

Toughened glass panel & glazing beads

Door‑glass replacement

Hinges, screws, latch, handles, stops

Re‑hanging and hardware upgrade

Wood glue, sandpaper, primer & paint

Finishing and protection


Step‑by‑Step

1. Diagnose alignment & adjust hinges

Why: Resolves sticking, uneven gaps and latching issues.


2. Remove the door (if replacement or trimming)

Why: Provides clear access for cutting edges, fitting glass or swapping hardware.


3. Trim door height or width

Why: Ensures 2 – 3 mm clearance on sides and 8–10 mm above finished floors.


4. Fit or replace hinges and re‑hang

Why: Fresh hinges stop squeaks and carry heavier solid‑core doors.


5. Repair or splice door frame

Why: Rotten or split jambs compromise security and paint finish.


6. Replace door glass panel

Why: Broken or misted glazing affects safety and appearance.

Pro‑tip: Fit 4 mm toughened or laminated glass; use glazing tape plus timber beads pinned diagonally to avoid splitting.

7. Install or repair architrave

Why: Covers expansion gaps and sharp masonry edges.


8. Fit handles, latches and wall stops

Why: Completes functionality and prevents wall damage.

Pro‑tip: Use a jig or template for latch drilling—keeps holes square and centred.

9. Sand, prime and paint repaired areas

Why: Seals raw wood and blends new work with old.

Pro‑tip: Feather old paint edges with 180‑grit, then apply high‑build primer to hide minor tool marks.

10. Final adjust & lubricate

Why: Ensures smooth swing, secure latch and silent operation.


Completion Checks

  • Door closes freely with uniform 2 – 3 mm gap around frame.

  • Latch engages smoothly; handle returns without sticking.

  • Glass panel sits firm with no rattle; beads flush and sealed.

  • Architrave joints tight, nail holes filled and paint continuous.

  • No daylight visible under the door if a smoke or acoustic seal is required.


When to call a pro instead

If the frame is out‑of‑square requiring major re‑hanging, the door is an FD30/FD60 fire‑door needing certified installation, or structural movement has cracked surrounding plaster, engage a qualified carpenter or fire‑door specialist to guarantee compliance and long‑term stability.


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